Questions plant teams actually ask

Grouped by who tends to ask them: operations, engineering, safety, commercial and data governance. If something you need is missing, ask us directly and we will add it here.

21 answersUpdated as the product ships

treadum · answer policy
policy 1 answer the question that was asked
policy 2 say "no" plainly when the answer is no
policy 3 mark unproven claims [ASPIRATIONAL]
policy 4 never hide pricing behind a form
policy 5 technical references stay ungated
if an answer here is wrong, tell us and we fix it

Answer categories

GENERALTECHNICALSAFETYCOMMERCIALDATASECURITYSUPPORTPARTNERSGENERALTECHNICALSAFETYCOMMERCIALDATASECURITYSUPPORTPARTNERS

What Treadum is

Treadum is an autonomous operations layer for tire and rubber plants. Nine specialist agents perceive what is happening at mixing, extrusion, calendering, building, curing and inspection, decide what should change, and act inside signed safety envelopes — with every decision recorded as audit-grade evidence.

Neither. Analytics tells you what happened. Treadum changes what the line does: setpoints, holds, cure dwell, mold allocation and material routing, inside limits your engineers signed.

No. Treadum runs on top of existing presses, builders, mixers and inspection machines, integrating through PLCs, historians, MES and machine adapters. Additional sensing is sometimes recommended, never mandatory to start.

Architecture and deployment

Inference runs on edge nodes on your plant network, close to the stations. Training, simulation and fleet management run in your tenant, cloud or on-premise. The plant keeps running if the WAN link drops.

Jetson-class edge nodes per cell for inference, and GPU capacity for training and simulation. We size it during the plant assessment and validate it before deployment.

Through OPC UA, MQTT Sparkplug, Modbus and vendor-specific adapters for Siemens and Rockwell, plus certified adapters for common inspection machines. Writes always route through the envelope service.

Perception-to-decision budgets are set per station during deployment and enforced in the runtime. If a budget cannot be met, that action is not enabled — it degrades to advisory rather than acting late.

Control, safety and failure modes

Every writable action is bounded by a control envelope: absolute limits, rate limits, interlocks and risk classes, signed by your process and safety engineers and versioned like code. The envelope service rejects out-of-bounds writes regardless of what any model asks for.

Drift monitors and gate metrics run continuously. Breaching a gate demotes the agent to advisory automatically and raises an alert. Rollback to the previous signed model bundle is a single operation with in-flight writes drained safely.

Always, and overrides are treated as the most valuable data we collect. Each one is captured with context and reviewed weekly with your process team.

Edge nodes operate autonomously with locally cached models and envelopes. Cloud connectivity is used for training, fleet management and long-term storage, never for the real-time control path.

Pricing, pilots and value

Three tiers: Cell from $15,000 per month for a single cell or process, Factory from $95,000 per month for a full plant loop, and Enterprise for multi-site groups with annual contract values from $700,000 to $9,000,000 depending on footprint.

Yes. Paid pilots are the only kind we run. Free pilots have no internal owner and no urgency; paid ones get baselined properly and reviewed weekly.

Shadow mode produces measurable findings in weeks. Bounded autonomy on a first wedge typically follows within a quarter, subject to gate performance. [ASPIRATIONAL] pending design-partner validation.

The success criteria are agreed in writing before we start. If they are missed, we say so, and you do not expand. We would rather lose a deal than defend a number that did not move.

Ownership, isolation and evidence

You own your plant data and any models trained exclusively on it. Export is available at any time in open formats, including genealogy graphs and evidence logs.

Not across tenants, under any circumstances. Cross-customer learning is limited to explicitly non-proprietary, aggregated signals and is opt-in.

Yes. Full air-gapped deployment is supported, with signed model bundles delivered through a controlled channel.

An immutable, timestamped log of every decision, input, envelope version, model version and human action, exportable in formats mapped to IATF 16949, DOT and UNECE requirements.

If your question is not here

2 daysResponse time to any question sent to us
0Questions routed to a sales sequence instead of an answer
21Answers currently published
24/7Escalation for production deployments

What partners say

“We had three people watching X-ray images and still shipped uniformity rejects. Treadum flagged the cord shift at the building drum, not four hours later at final inspection.”

Ilse VandermeerPlant Director, passenger radial plant [PLACEHOLDER]

“The cure agent found 40 seconds of margin on a construction we had run the same way for eleven years. It proved it in shadow mode before it touched a press.”

Rahul MenonPrincipal Process Engineer, truck & bus radial [PLACEHOLDER]

“Genealogy is the part I did not expect to care about. Every tire now has a linked record from batch to grade, and audit prep went from weeks to an afternoon.”

Camille DuarteQuality Systems Manager, IATF 16949 site [PLACEHOLDER]

[PLACEHOLDER] Design-partner quotes are illustrative until pilot references are published.

Put one cell on autonomy in 90 days

Pick one wedge — splice inspection, X-ray defect detection, cure-state optimization or uniformity prediction. We baseline it, run shadow mode, then graduate to bounded autonomy under a signed control envelope.

Pilots start in shadow mode. No line changes until accuracy and safety gates pass.